If you want to operate the ultrasonic welding machine proficiently, you need to have a certain understanding of the various functions and structures of the equipment, and then master the operation skills through systematic learning. With the continuous development of technology, welding machines have become more and more intelligent, and the requirements for operators have also become lower and lower. The welding effect that affects the ultrasonic welding machine is often not the proficiency of the operator, but the structural design of the machine itself, which includes a mechanical system. Let's take a look at the factors that affect the welding effect of the ultrasonic welding machine.
If the mechanical structure system of the ultrasonic welding machine is not designed properly, it will be very easy to cause problems such as welding not in place. In the mechanical system of the welding machine, the welding head is its main component. If the welding head is improperly stopped, the welding position cannot be ensured accurately. When the control gears and racks are inaccurately engaged, the position of the welding head or welding table can be displaced. If the rolling spline of the ultrasonic welding machine changes direction frequently, it will easily cause the gear to bite or disengage. It can be seen that the steering of the welding head and the mechanical parts have a mutual influence. Improper operation will cause improper welding of the ultrasonic welding machine.
Ultrasonic welding machine will also involve the lifting of the welding head during welding. In this process, the return spring is needed to adjust the welding head. The performance of the return spring will affect the movement of the welding head. If the spring is too elastic, it needs more piston pressure to drive, which increases the difficulty of welding and may cause virtual welding. If the elasticity of the spring is weak, the buffering effect of resetting cannot be achieved, which may cause the welding head to crush the aluminum foil. When designing the ultrasonic welding machine, the spring will be tested many times until it finds the position of the spring that matches the power of the device.